Our customer, Company A*, had been buying materials from Cemkem for some time when a new managing director joined the business. With ambitious growth plans in place, Company A needed to increase its production capabilities, allowing the company to expand into new geographies and markets around the world.
However, even before the new goals were announced, the firm’s technical team was stretched and the business was several months behind on its orders.
Something needed to change. So Company A asked us for help with:
1. Confidential toll manufacturing
Company A was unable to keep up with the orders from their current customer base which was preventing them from achieving their volume and growth targets. A nice problem to have, but a problem all the same.
2. Regulatory support
One of Company A’s raw materials was subject to updated classification, labelling and packaging regulations. Due to its increasing workload, Company A didn’t have time to implement the new requirements before the product’s launch.
3. Product development
The firm had pulled its matt sealer from its range because it wasn’t meeting the company’s high product performance standards.
Company A had visited us on several occasions so they understood our technical and toll manufacturing capabilities. Knowing we were a safe pair of hands with the right manufacturing equipment to help, they asked us to step in.
Initially tasked with supporting Company A’s product development challenges, our talented team soon became their trusted partner, assisting multiple aspects of the firm’s manufacturing process.
Confidential toll manufacturing
We put our confidential toll manufacturing facilities into action. Initial small-scale trials were signed off by Company A leading to a full-scale product manufacturing, bottling and labelling trial. The trial was such a success that Company A outsourced all their liquid manufacturing to us.
We’ve also gone one step further by qualifying second sources of all key raw materials, helping Company A to have a more robust supply chain and meet their ISO9001 requirements. This allows Company A to continue providing a high level of service even through problematic periods of raw material supply.
Product development
Charged with improving several of the client’s liquid products, including their matt sealer, our technical team used their experience to completely rework the formulations. We analysed the formulation and identified a range of performance issues. Then we reviewed a number of polymers suited to the application and carried out a feasibility study to meet the customer’s high quality standards.
Regulatory support
Significant investment in specialist safety data sheet (SDS) creation software for the Rakem Group meant it was also available to support our customers. Combined with our technical team’s industry knowledge and experience, we were able to provide Company A with practical support and advice to guide them through their regulatory challenges.